Intumescent Fire Protection
BS 476BS EN 13381-8Certified Applicators

Specialist Fire Protection Coatings

Intumescent Fire Protection

Certified intumescent coating application for structural steel. Protecting buildings to BS 476 Part 21 and BS EN 13381-8 with 30, 60, 90, and 120 minute fire ratings.

The Science

What is Intumescent Coating?

Intumescent coatings are specialist fire protection paints that expand when exposed to heat, forming an insulating char layer that protects structural steel from the effects of fire.

Without protection, structural steel loses its load-bearing capacity at temperatures above 550°C — which can be reached within minutes in a building fire. Intumescent coatings buy critical time for evacuation and fire service response.

The required thickness of the coating depends on two factors: the fire rating required (30, 60, 90, or 120 minutes) and the section factor (Hp/A) of each steel member. We calculate both from the structural drawings and fire engineering report.

Intumescent coating on steel
Fire Ratings

Protection Levels We Provide

30 min

Standard protection for low-risk commercial buildings

Retail, offices, light industrial

60 min

Most common requirement for commercial and public buildings

Care homes, schools, retail conversions

90 min

Enhanced protection for higher-risk structures

Multi-storey, high-occupancy buildings

120 min

Maximum protection for critical infrastructure

Hospitals, transport hubs, high-rise

Our Process

From Survey to Certification

01

Survey & Assessment

Free site survey. We review structural drawings, calculate section factors (Hp/A), and determine the required DFT for each member.

02

Quotation & Specification

Detailed quotation with steel schedule, DFT schedule, coating system specification, programme, and full cost breakdown.

03

Surface Preparation

All steel cleaned, degreased, and prepared to the required standard. Existing coatings assessed and treated as necessary.

04

Primer Application

Compatible primer applied to ensure adhesion and corrosion protection beneath the intumescent coating.

05

Intumescent Application

Intumescent coating applied by airless spray to achieve the specified DFT. Multiple coats as required by the fire rating.

06

DFT Testing & Certification

Independent DFT readings taken across all members. Fire test certificates, batch certificates, and certificate of conformity issued.

Need Intumescent Fire Protection?

Send us your drawings and fire engineering report. We'll calculate the DFT schedule and provide a detailed quotation within 48 hours.